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Simple Operation and High Efficiency

   
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Top performance in 3D machining
Modern computer technology
Extremely simple operation
Röders CAM – Factory programming
Open architecture for programming systems and techniques
Standard NC functions
Drive technology developed by Röders
Tool management
3D measurement technique
Job management
 
 
  Top performance in 3D machining
Block processing time < 0.1 ms
Look ahead window with more than 10,000 blocks
Calculation of optimal feed rates and accelerations by taking into account the cutter path geometry and machine dynamics in order to achieve the highest possible accuracy and shortest machining time
5 axes simultaneously
Automatic spline interpolation for outstanding dynamics; it is possible to set the tolerance values
User-defined jerk limitation ==> adjustable dynamics for high accuracy or extremely short machining times
Smoothening of the cutter path with tolerance specification for reducing the machining time by up to 35%
Automatic compensation of the rotations of the 4th and 5th axes for the cutter center or cutter tip (TCP) is possible
Compensation of the spindle elongation in the control carried out either by a highly accurate measurement sensor or the by the software
3D radius cutter compensation for milling programs with normal vectors
 
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  Modern computer technology
Parallel computer system with PC based hardware
High processor performance and large hard drive capacity
CD-ROM drive is standard; other drives are available on request
Standard 15" TFT monitor
Standard Universal network interface
Connection to the telephone network possible to enable remote diagnosis
Inexpensive hardware updates available
 
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  Extremely simple operation
Operating system Windows 2000
Very short learning curve; all functions of the user interface are in one level
Extensive online support
The extension of the ISO standard for preparing command files allows simple and clearly structured automation with subprograms
Preparation of command files for 3D machining with the Röders RMS Commander software:
- Menu driven
- well-structured flow diagram
- No editor is required
- Direct monitoring of user inputs
- Comparison of the inputs with the machine status, for instance with the tool changer
Simple Windows Editor for programs of all sizes is standard
 
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  Röders CAM - Factory programming
Programming of simple geometries directly at the machine
Menu with choice of different machining applications, construction of work piece not necessary
Very simple input of parameters by menu technique
 
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  Open architecture for programming systems and techniques
Freely configurable ISO interface which can be used for all standard CAD/CAM systems
Spline interface to CAD/CAM systems
Factory programming system for 2D, 2.5D or 3D programming can be integrated
Complex programming with loops, conditions, user-defined PLC functions, system variables, machine parameters, mathematical operations etc. is possible for special applications
Infinite Interlacing of subprograms, loops and conditions
 
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  Standard NC functions
All types of coordinate transformations are possible (scaling, axis change, rotation, mirroring etc.)
Set-up via infrared 3D touch probe
- Standard cycles such as block center, hole center etc.
- Automatic alignment of the current coordinate system
2D radius compensation with collision monitoring
Temporary, pallet-specific or saved coordinate systems are freely accessible
Efficient simulator for visualizing both the cutter path and the machined 3-dimensional work piece with automatic zoom, pan and rotation functions.
Simple software for graphic cutting of extensive milling programs for machining smaller sections
Automatic operating data acquisition
- Recording of machining times of individual programs
- Total run time of the machine and utilization ratio
 
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  Drive technology developed by Röders
Special drive technology and software for highest possible dynamics and accuracy
The mechanical properties of the machines are analyzed and taken into account in the drive software structure
Vibrations are avoided and compensated for automatically
The drive technology is well-adapted to the mechanical characteristics of the machine, ensuring operation without any drag errors
 
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  Tool management
Measurement of diameter, length and contour in the high accuracy laser
Automatic contour detection and definition of the milling tool geometry
Milling tools are monitored in the high accuracy laser at regular intervals based on the milling distance
Tolerance-dependent automatic loading of replacement tools with automatic measurement
In the milling program for the loaded replacement tool, it is possible to return to the position of the last measurement in which the previous tool was still within the tolerance range
Breakage tolerance can be specified
Tool groups can be defined and the permissible wear tolerance can be defined (finishing / roughing)
Storage of tool life
 
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  3D measurement technique
Direct measurement of the machined 3D work piece contour on the machine with infrared 3D touch probe
Touch probe balls of all sizes can be used
IGES interface for loading the reference surface data
Simple programming of the points to be measured
Graphic display of 3D surfaces indicating the deviations
A measurement log is prepared automatically and indicates the tolerance deviations
 
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  Job management
Clearly structured job management for individual work pieces with corresponding programs; can also be used for multiple clamping in machines without robots
If tool breakage is detected, the current job is stopped and the next job of the job list is started
Interactive priority list with job and work piece parameters
A robot interface for automation with various types of robot systems is available
Integration of pallet identification with chips possible
Interfaces to job management and planning software of work shop available
 
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