Spare Parts

Röders Blasformen Flaschenform Detail

Spare parts for blow moulds

Should it ever happen that one of your blow moulds gets damaged, a look into the supplied exploded assembly drawings is enough to identify the necessary spare parts.

Röders GmbH Flaschenentwicklung 2-D-Konstruktion Mitarbeiter

We know how critical conti­nuous bottle production for our customers is. Therefore, standard parts, such as centring devices, are always in stock and individual mould parts are re-manufac­tured overnight if required.

Röders GmbH Service Ersatzteile

At the Customer

Röders Blasformen Flaschenform Detail

Conversion of and process optimization
in your blow moulding machine

Röders GmbH Service Mitarbeiter vor Ort bei Kunden

Our specia­lists from our Technical Centre often provide on-site support if requested by the customer:

  • For converting the blow moulding machine
  • For adapting the blowing process to new blow moulds
  • For optimizing the blowing process and the blowing parameters for the best possible bottle quality

Our decades of experience are your advantage and your security.

Röders GmbH Service zwei Mitarbeiter vor Ort an Maschine

Quality Control

Röders Blasformen Detail Form

Quality control at Röders

Quality assurance is a conti­nuous process in the Röders blow mould production.

Röders GmbH Produkte Qualitätssicherung
Röders GmbH Produkte Qualitätssicherung Mitarbeiter Messstation

After each production step up to the assembly of the blow moulds, a standar­dized test is carried out in order to immediately identify and correct possible errors. 

High-precision coordinate measuring machines from Zeiss and a laser scanner are the backbone of the Röders quality assurance. Leak tightness, mould parting lines, polishing quality, mould edges and other features relevant for the blow moulding process are compre­hen­sively checked during assembly.

Delivery Times

Röders Blasformen Detail Form

Reliable short delivery times

There are under­stan­dable reasons why Röders can deliver blow moulds
with a wide variety of designs faster and more reliable than others:

Röders GmbH Produkte Mitarbeiter mit Form
  • The Röders blow mould production relies on the high-precision, fully automated High Speed Cutting machines from the Röders machine tool unit, which enable unmanned production of moulds with polished surfaces 7 days a week
  • Röders has all the advan­tages of an owner-managed family business with flat hierar­chies and quick decisions
  • Long-serving employees as permanent contact persons for our customers can almost always provide competent infor­mation immediately without internal queries
  • Röders manufac­tures more than 5,000 blow moulds annually so that the installed machine capacity enables also the production of larger quantities with very short delivery times

Format Parts

Röders Blasformen Detail Form

Format parts

New blow moulds often require new format parts in the blow moulding machine, especially when the preform changes.

Numerous format parts and spare parts for blow moulding machines are available from Röders, including:

  • Stretch rods
  • Stoppers
  • Bottle exit wheels
  • Guide rails
  • Grippers
  • Ejectors
  • Valves
  • Furnace chains
  • Spindle tips
Röders GmbH Produkte Formatteile UMS OC UN QC P50 V

We cooperate with UM Inc., Canada, to provide our customers with a compre­hensive range of format and spare parts for blow moulding machines with very short delivery times.

Röders GmbH Produkte Formatteile Gripper
Röders GmbH Produkte Formatteile Spindle Tip
Röders GmbH Produkte Formatteile Stretch Rod Cylinder
Röders GmbH Produkte Formatteile Universal Blowpreblow Recovery Compact Valve

Hotfill

Röders Blasformen Detail Form

Hotfill blow moulds

Röders was involved in the develo­pment of hotfill blow moulds right from the start, sometimes in close coope­ration with well-known bottlers.

Röders GmbH Produkte Hotfill-Formen auf Werkbank
Röders GmbH Produkte Hotfill-Formen
Röders GmbH Produkte Hotfill Teeflaschenform
Röders GmbH Produkte Hotfill-Formen

Thanks to our own coatings with parti­cu­larly hard and smooth surfaces, it has been possible to qualify aluminum moulds for the hotfill bottle production.

This has great advantages:

  • Lower blow mould manufac­turing costs
  • Reduced wear on the blow moulding machine due to the lower weight of the blow moulds
  • Faster and easier mould changes
Röders GmbH Produkte Hotfill-Form

Quick Change

Röders Blasformen Detail Form

Röders Quick Change

Röders is pioneer in the develo­pment of quick change systems. In conse­quence, essential patents of the machine manufac­turers are and were irrelevant for Röders.

Röders GmbH Produkte Quick-Change Mastermould 06
Röders GmbH Produkte Quick-Change Mastermould 04

Our own, early-developed solutions have proven themselves over many years of bottle production with frequent mould changeovers at our customers.

When designing the Röders solutions, great importance was given to possible blow mould changes between different machine types, also from different manufac­turers, in some cases using a “multiple shell system“. Our indepen­dence and our compre­hensive know-how were a solid foundation for this. 

With the very fast Rapid Mould Change System from Röders the inserts are easily mounted in the mother mould, turned against a fixed stop and clamped in the mother mould with just one “twist“. Demounting is achieved respec­tively easy as you may see in the above pictures.

Röders GmbH Produkte Quick-Change Mutterformsystem 01
Röders GmbH Produkte Quick-Change Mutterformsystem

Standard blow moulds for non-returnable or refillable bottles

Röders Blasformen Detail Form

Standard blow moulds

In the last 50 years we reliably have produced several 100,000 blow moulds for non-returnable and refillable bottles, mostly with very short delivery times.

Röders GmbH Erfahrung Blasform mit Boden

We have been very familiar with the various machine types and genera­tions of the leading manufac­turers (KHS Corpoplast, Krones, Sidel, Sipa, etc.) for many years, down to the last detail. With coatings specially developed by us, we improve the durability of the standard blow moulds on request.

If, in addition to the blow moulds, new format parts are required for bottle projects, e.g. due to a new preform design, we can supply those to you.

If necessary, our service supports you in converting your blow moulding machine and ensures an optimal blow moulding process at your site.

Röders GmbH Produkte Standardblasform
Röders GmbH Produkte Standardblasform

Special-Purpose Solutions

Röders Blasformen Header Formteilgruppe

Special-Purpose Solutions

Due to our reliable discretion and indepen­dence, we carry out special develo­p­ments for many customers, e.g.

  • Blow Moulds with special coatings, e.g. for hotfill
  • Production of large blow moulds up to 30 litres
  • Special blow mould construc­tions with movable mould parts
  • Blow moulds with inserts for an easy change of the bottle design in just one mould
  • Cross-machine quick change solutions
  • New venti­lation concepts
Röders GmbH Flaschenentwicklung und Formentwicklung Großform

With special high-hardness, non-stick coatings, we have qualified aluminum for durable hotfill blow moulds. The weight saving in the moulds reduces wear on the blow moulding machine and shortens mould changeover times.

Whether for soft drinks, beer, oils, juices, milk or other liquids, whether for refillable, non-returnable or hotfill, we can rely on decades of know-how in all areas. In some cases, we have long-term develo­pment partner­ships with the world’s leading bottlers. 

In projects with well-known blow moulding machine manufac­turers, we have made signi­ficant contri­bu­tions to the develo­pment of new, modern blow moulding stations in the blow moulding machines. In the event of capacity bottlenecks, we often manufacture blow moulds for machine manufactures.

Röders GmbH Formentwicklung Quad-Mould

Low-Pressure Base Mould

Röders Blasformen Header Formteilgruppe

Energy saving by drastically reducing
the blowing pressure

Many Röders customers have been able to signi­fi­cantly reduce their energy consumption and thus their costs because they have replaced existing mould bases with the special “low-pressure base mould design” developed by Röders.

Röders GmbH Formentwicklung Low-Pressure Bodenform

This makes the PET bottle even more environ­men­tally friendly.

The Röders low-pressure base mould design is made of a special bottle base geometry and a new venti­lation concept that has been developed through many tests.

Talk to our specia­lists. The investment in new base moulds pays for itself within a very short time.

Engravings

Röders Blasformen Entwurf und Design Formenbau Monitore

Engravings for distinctive design

With the adjacent pictures we can only show a very small portion of the various projects in which we have realized an individual bottle design for our customers with engra­vings. Those range from simple logos to full landscapes with palm trees, water­falls, mountains and sun.

Röders GmbH Flaschenentwicklung Gravurdetail

A wide variety of surface finishes in the blow moulds is possible. Using sample bottles that we have available, you can estimate how the different surface finishes will look on the bottles before you start a new project. 

In order to give your engraving its best appearance, we advise on technical details such as radii, venti­lation, etc.

Röders Blasformen Form Holsten
Röders GmbH Flaschenentwicklung Gravur Flaschenhals
Röders GmbH Produkte Standardblasform
Röders GmbH Flaschenentwicklung und Formentwicklung Großform
Röders GmbH Flaschenentwicklung Form mit Softdrink-Flasche

Models

Röders Blasformen Entwurf und Design Formenbau Monitore

Models of bottles

Röders GmbH Flaschenentwicklung 3-D-Modelle Maschine Raise

We can produce bottle models for you quickly and cost-effec­tively in two ways without having to make a sample mould for the blow moulding machine:

  • Cost-effective 3D printing directly from the CAD data
  • Machining trans­parent plexi­glass models, also painted upon request
Röders GmbH Flaschenentwicklung 3-D-Modelle Acryl

Laser Scanner

Röders Blasformen Entwurf und Design Formenbau Monitore

High-precision laser scanning
of available geometries

Röders has the latest laser scanning technology
from GOM (member of the Zeiss Group).

Röders GmbH Flaschenentwicklung 3-D-Scanner

If you have blow moulds in your production from which you would like to derive a new design based on the bottle geometry, e.g. in a different size, we can digitize the moulds geome­tri­cally with high precision and transfer the data to our CAD systems for further processing.

Sample bottles, models, logos and other items can be scanned as well and then used in CAD, of course also as section of new bottle designs only.

To check the instal­lation dimen­sions of moulds in the blow moulding machine, especially for older blow moulding machines, the outer geometry of an existing blow mould can be measured by the laser scanner. This reliably avoids problems when later installing newly manufac­tured blow moulds in your blow moulding machine.

Röders GmbH Flaschenentwicklung Laserscanner, Mitarbeiter am Arbeitsplatz

Design

Röders Blasformen Entwurf und Design Formenbau Monitore

Fast design

Based on your sketches, logos, images or models, we use the latest CAD systems to create first drafts of your new PET bottle with high-quality 3D views and volume calculations.

Röders GmbH Flaschenentwicklung 3-D-Konstruktion Mitarbeiter an Monitoren
Röders GmbH Flaschenentwicklung 3-D-Konstruktion Monitore

Our many years of experience in terms of blowa­bility of different designs are certainly considered. Of course, you can also expect design sugges­tions from us. Our indepen­dence and absolute discretion ensure your lead and market success.

If you have models or sample bottles that you want to scale in size, for example, we can capture the 3D data with our laser scanner.

If desired, models are produced from the 3D CAD construc­tions in shortest possible time.

Certifications

Röders Blasformen Flaschenentwicklung

Certifications of our Technical Centre

Our Technical Centre with its blow moulding machine and numerous devices for testing the bottle quality has been certified and acknow­ledged by various well-known companies. Among others things, we have been the official laboratory partner of the PepsiCo corpo­ration for 10 years.

Current Certi­ficate of PepsiCo

Laboratory Tests

Röders Blasformen Flaschenentwicklung

Qualification of your new PET bottle
in our Technical Centre

State-of-the-art equipment from Agr Inter­na­tional, supple­mented by devices developed in-house, allow a compre­hensive quali­fi­cation of new PET bottles, the blowing process, preforms, etc.

Röders GmbH Labor Mitarbeiterin

We can carry out the following exami­na­tions for you:

  • Drop impact
  • Thermal stability
  • Stress crack test
  • Top load
  • Burst resis­tance
  • Carbo­nation retention test
  • Weight
  • Fill point capacity
  • Brimful capacity
  • Bottle dimen­sions
  • Perpen­di­cu­larity
  • Base clearance
  • Wall thickness
  • Section weights
  • Appearance & odor

Our laboratory devices have been certified by various customers and thus are officially acknowledged.

Röders Blasformen Flaschenentwicklung Mitarbeiter am Schreibtisch
Röders GmbH Technologiezentrum Laboruntersuchung Volumenmessung
Röders GmbH Labor Mitarbeiter und Mitarbeiterin

Production of sample bottles

Röders Blasformen Flaschenentwicklung

Production of sample bottles
in our Technical Centre

Röders GmbH Labor Testmaschine und Mitarbeiter

On our modern laboratory blow moulding machine with one blow moulding station, we can flexibly adapt to your production requi­re­ments and carry out extensive tests, e.g. for new bottle designs:

  • Instal­lation of all mould types of various rotary and linear blow moulding machines
  • Test of quick change or standard blow moulds
  • Adapt­ation to different thread types and preforms
  • rPET and PET possible
  • Optimization of blowing pressure (low pressure)
  • Test of different material distri­bu­tions, stretch ratios, process parameters, etc.
  • Weight optimization (light weighting)
  • Delivery of sample bottles, also in larger quantities

Long-serving employees work in our Technical Centre. They also support our customers with the adjus­tment and optimization of the blow moulding process on site. Numerous laboratory tests can be carried out mainly with equipment from Agr Inter­na­tional, but also AT2E and ACM GmbH.

If you wish, the tests, optimiza­tions and inves­ti­ga­tions take place together with you. Confi­den­tiality has top priority for us. 

Various customers have already certified our Technical Centre and thus confirmed our extensive know-how.

Röders GmbH Technologiezentrum Musterflasche in Maschine
Röders GmbH Labor Expertengespräch
Röders GmbH Labor Testmaschine und Flaschen

Why Röders?

Röders GmbH Erfahrung Gravurdetail

Why Röders?

50 years of experience, relia­bility and confi­den­tiality
in the production of blow moulds for PET bottles

Röders GmbH Flaschenentwicklung 2-D-Konstruktion Mitarbeiter
  • In our certified Technical Centre we blow sample bottles and carry out extensive laboratory tests
  • Our customers drasti­cally reduce their energy consumption with the help of our self-developed low-pressure base mould design
  • Solutions for quick change, hotfill, refillable bottles, non-returnable bottles, large moulds or special construc­tions for all machine types are our competence
  • Regardless of whether bottles for soft drinks, beer, oils, juices, milk or other liquids are needed we can advice you
  • With state-of-the-art CAD systems, laser scanners and 3D printing, we will quickly develop qualified proposals for your new bottle project
  • A large range of quickly available format and spare parts ensures your production and independence
  • We produce with highest quality on our automated Röders HSC machines and achieve extremely short delivery times
  • If required, our specia­lists will support you in converting your blow moulding machine to and running with new blow moulds
Röders GmbH Erfahrung Musterflasche in Maschine
Röders GmbH Formentwicklung Low-Pressure Bodenform
Röders GmbH Erfahrung Blasform mit Boden
Maschine RXP501DS
Röders GmbH Produkte Hotfill-Formen

Contact Partner Blow Moulds

Contact Partner

Blow Moulds for PET-Bottles

Please choose the country or region for which you need our partners:

Europe
Africa
America
Asia

Germany

Please contact:

Röders GmbH
Schei­benstr. 6
D – 29614 Soltau
Germany

Tel. +49 5191–603-340
Fax +49 5191–603-36

www.roeders.de
E‑mail: rickert.jani@roeders.de

Contact:
Mr. Jani Rickert

top ↑


Austria and Switzerland

Please contact:

Röders GmbH
Schei­benstr. 6
D – 29614 Soltau
Germany

Tel. +49 5191–603-340
Fax +49 5191–603-36

www.roeders.de
E‑mail: rickert.jani@roeders.de

Contact:
Mr. Jani Rickert

top ↑


Western Europe

Please contact:

Röders GmbH
Schei­benstr. 6
D – 29614 Soltau
Germany

Tel. +49 5191–603-822
Fax +49 5191–603-36

www.roeders.de
E‑mail: luehning.steffen@roeders.de

Contact:
Mr. Steffen Lühning

top ↑


Eastern Europe, except Romania

Please contact:

Röders GmbH
Schei­benstr. 6
D – 29614 Soltau
Germany

Tel. +49 5191–603-346
Fax +49 5191–603-36

www.roeders.de
E‑mail: labjuhn.hendrik@roeders.de

Contact:
Mr. Hendrik Labjuhn

top ↑


Romania

Please contact:

Global Tehnic SRL
B‑dul Stefan Augustin Doinas Nr. 46
Bl L4, Sc B, ap. 5
RO – 310004 Arad
Romania

Tel. +40 257–213-513
Fax +40 257–251-068

E‑mail: a.lamos@globaltehnic.ro

Contact:
Mrs. Anneliese Lamos

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Scandinavia

- Denmark
- Norway
- Sweden
- Finland

Please contact:

Röders GmbH
Schei­benstr. 6
D – 29614 Soltau
Germany

Tel. +49 5191–603-822
Fax +49 5191–603-36

www.roeders.de
E‑mail: luehning.steffen@roeders.de

Contact:
Mr. Steffen Lühning

top ↑


Africa

Please contact:

Röders GmbH
Schei­benstr. 6
D – 29614 Soltau
Germany

Tel. +49 5191–603-346
Fax +49 5191–603-36

www.roeders.de
E‑mail labjuhn.hendrik@roeders.de

Contact:
Mr. Hendrik Labjuhn

top ↑


North America

Please contact:

Röders GmbH
Schei­benstr. 6
D – 29614 Soltau
Germany

Tel. +49 5191–603-822
Fax +49 5191–603-36

www.roeders.de
E‑mail luehning.steffen@roeders.de

Contact:
Mr. Steffen Lühning

top ↑


Mexico

Please contact:

German Martinez López
Col. San Cristobal Tepat­laxco
MX – C.P. 74120 San Martin Texme­lucan, PUE.
Mexico

Tel. +52 2484–876-621
Mobile +52 (1) 248149 4080

www.roeders.de
E‑mail: martinez.german@roeders.de

Contact:
Mr. German Martinez López

top ↑


South America

Please contact:

Carlos A. Gonzalez Ugalde

Tel. +52 14444–8440-448

www.roeders.de
E‑mail: ugalde.carlos@roeders.de

Contact:
Mr. Carlos A. Gonzalez Ugalde

or in Germany

Tel. +49 5191–603-53
Fax +49 5191–603-36

www.roeders.de
E‑mail: mamani.jose@roeders.de

Contact:
Mr. José Mamani

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Central America

Please contact:

Carlos A. Gonzalez Ugalde

Tel. +52 14444–8440-448

www.roeders.de
E‑mail: ugalde.carlos@roeders.de

Contact:
Mr. Carlos A. Gonzalez Ugalde

top ↑


Middle East

Please contact:

IES Indus­trial Engineering Services
Espace 2000 str., Hanna & Zaiter bld.,
4th floor,
LBN – 172 Zouk Mikael
Lebanon

Tel. +961 9 225708

E‑mail: ghassan.abouarraj@ies-intl.com

Contact:
Mr. Ghassan Abou Arraj

or in Germany

Tel. +49 5191–603-346
Fax +49 5191–603-36

www.roeders.de
E‑mail: labjuhn.hendrik@roeders.de

Contact:
Mr. Hendrik Labjuhn

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Specially following countries:
Lebanon – Syria – Jordan – Saudi-Arabia – United Arab Emirates – Yemen – Oman – Qatar – Iraq – Egypt

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Asia, except Japan

Please contact:

Roeders Vietnam Co., Ltd.
Lot E10‑2 and E11‑1, Road N7B,
Le Minh Xuan 3 Indus­trial Park,
Le Minh Xuan Ward, Binh Chanh District
VN – Ho Chi Minh City
Vietnam

Tel. +84 8 3765 6327
Fax +84 8 3765 6329
Mobile +49 176 1603 4223

www.roeders.vn
E‑mail: muehlenhaupt.henning@roeders.vn

Contact:
Mr. Henning Mühlenhaupt

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Japan

Please contact:

Correns Corpo­ration
Ark Yagi Hills
8–7, Roppongi 1 – Chome
Minato – Ku
J – Tokyo 106‑0032
Japan

Tel. +81 3–5114-0838
Fax +81 3–3583-1330

www.correns.co.jp
E‑mail: yoshiki.maeda@correns.co.jp

Contact:
Mr. Yoshiki Maeda

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For all other countries please contact:

Röders GmbH
Schei­benstr. 6
D – 29614 Soltau
Germany

Tel. +49 5191–603-822
Fax +49 5191–603-36

www.roeders.de
E‑mail: luehning.steffen@roeders.de

Contact:
Mr. Steffen Lühning

top ↑

Contact

Röders Formenbau Flaschenform Detail

Contact

Blow Moulds for PET-Bottles

Tel. +49 5191–603-53
Fax +49 5191–603-36
E‑mail mold@roeders.de

Röders GmbH
Schei­ben­straße 6
29614 Soltau
Germany

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